# Senior Test Engineer - HIL

- Company: [Onenergy](<https://jobstar.asia/company/onenergy>)
- Location: Houston, Texas, United States
- Team: Research & Development
- Posted: September 11, 2026

## Job description

ON.energy is building the backbone of energy and AI infrastructure powering grid-safe data centers and mission-critical facilities. The company supplies and operates hyperscale power systems that solve the toughest resilience challenges, delivering custom solutions for AI data centers, mission-critical facilities, and front-of-the-meter assets. ON recently announced a 5GW partnership, with 3GW currently under construction across multiple hyperscale data center campuses. With patented technology and proprietary software, ON.energy develops projects worldwide that set new benchmarks for resilience.

### Role Summary

The HIL Test Engineer develops and operates hardware-in-the-loop and real-time simulation capability for ON.energy storage and power conversion products. The role covers real-time model development, integration of controllers and firmware with the simulation environment, execution of structured test campaigns, and the reporting that supports design reviews and product release. This is a hands-on laboratory and integration role, working closely with the controls, firmware, modeling, and product engineering teams.

### Key Responsibilities

* Develop and maintain real-time models of plant, grid, and equipment behavior for use in controller testing.
* Configure and operate the HIL environment, including real-time simulator, I/O interfaces, signal conditioning, and data acquisition.
* Integrate product controllers, control software, and firmware builds with the simulation environment, and maintain those configurations under version control.
* Integrate supplier-provided equipment models and develop equivalent models where required.
* Plan and execute functional, performance, fault, boundary-condition, and regression test campaigns against defined acceptance criteria.
* Verify control performance across normal operation, disturbances, abnormal conditions, and recovery.
* Compare test results against offline simulation studies and laboratory measurements, and resolve discrepancies.
* Develop scripts and tooling to automate test execution, data processing, and reporting.
* Investigate failures with controls and firmware engineers, support root-cause analysis, and re-test to closure.
* Prepare test reports documenting method, configuration, results, limitations, and recommendations.
* Maintain laboratory safety, equipment, configuration records, and documentation.

### Key Requirements

* Four or more years in HIL testing, real-time simulation, controls validation, or laboratory testing of grid-connected power electronics.
* Bachelor's degree or higher in electrical engineering, power systems, controls engineering, or a related discipline.
* Direct experience on at least one real-time simulation platform, such as RTDS/RSCAD, Typhoon HIL, or OPAL-RT.
* Working capability with offline simulation tools such as MATLAB/Simulink and PSCAD, and an understanding of what has to change when a model is made to run in real time.
* Grounding in inverter controls, energy storage systems, and power system dynamics.
* Python, or a comparable language, used in earnest for test automation and data analysis.
* Test plans, procedures, and acceptance criteria you have authored yourself, and the analytical rigor to stand behind the results.
* Familiarity with SCADA systems and industrial communication protocols such as Modbus, DNP3, CAN, and IEC 61850.
* Comfort on the bench with power supplies, oscilloscopes, transducers, and data acquisition hardware.
* The ability to present technical findings credibly to engineering audiences and clearly to field and commissioning personnel.

Preferred Experience

* Experience with grid-forming and grid-following inverter control.
* Experience with uninterruptible power supply systems, microgrids, or facilities serving critical load.
* Familiarity with ISO or utility interconnection requirements, model quality testing, or third-party product certification.
* Continuous-integration pipelines driving automated test suites, with version control applied to models as rigorously as to code.
* Prior collaboration with national laboratories or university test centers.

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**For US-based roles - What you’ll get:**

* Competitive salary + annual performance-based bonus eligibility
* Medical, dental, and vision insurance
* 401(k) with company match
* Paid time off and company holidays

**For Mexico-based roles - What you’ll get:**

* Competitive salary + annual performance bonus eligibility
* Christmas Bonus (Aguinaldo): 30 days
* Major medical expenses and life insurance
* Paid time off and holidays (per local policy)

**For all roles:**

* Professional development and growth opportunities
* Opportunity to grow with a mission-driven team shaping the future of clean energy
* Equal Opportunity: ON.energy is committed to equal employment opportunity and to maintaining a work environment free of harassment, discrimination, or retaliation.
* Accommodations: If you need an accommodation during the application process, email [recruitment@onenergystorage.com](mailto:recruitment@onenergystorage.com)
* Benefits vary by role and location and are subject to change.

**Agency Notice:** ON.energy does not accept unsolicited resumes from staffing agencies, search firms, or third-party recruiters. Resumes submitted without a fully executed Master Services Agreement (MSA) and a written request from an authorized member of our Talent Acquisition team will be considered the property of ON.energy. No placement fees or compensation will be paid for unsolicited candidate submissions.

## Apply

[Apply on Onenergy](<https://job-boards.greenhouse.io/onenergy/jobs/4401939009>)

Canonical job page: <https://jobstar.asia/job/senior-test-engineer-hil-onenergy-houston-8957a8cd7f3bee7a>
